ANALYSIS & SIMULATION
SCOJET CAN PROVIDE A FULL RANGE OF SIMULATION AND ANALYSIS FOR YOUR PROJECTS
PLASTIC MOLD FLOW
Our plastic injection mold flow simulation services offer a comprehensive computer-aided analysis to predict and optimize the molten plastic flow within molds during the injection molding process. Through advanced simulations, we assess and address potential issues such as uneven filling, air traps, cooling variations, and warpage.
Our services extend to optimizing gate placement, injection temperatures and pressure to ensure uniform filling and minimizing defects, while also focusing on cycle time analysis to enhance overall production efficiency. By leveraging our expertise in plastic injection mold flow simulation, clients can make informed decisions, refine mold designs, and proactively address challenges, resulting in improved part quality and reduced production costs.
METAL CASTING MOLD FLOW
Our metal casting mold flow analysis services offer a sophisticated computer-aided simulation to predict and optimize the flow of molten metal within molds during the casting process. Through advanced simulations, we assess and address potential issues such as incomplete filling, air entrapment, solidification defects, and temperature variations. Our services extend to optimizing gating and feeding systems, ensuring proper metal flow and minimizing defects.
Additionally, we predict distortions and residual stresses in the final casted product, allowing for preemptive adjustments. Leveraging our expertise in metal casting mold flow analysis, clients can make informed decisions, refine mold designs, and proactively address challenges, leading to enhanced casting quality and reduced production costs.
FEA ANAYLSIS
Our Finite Element Analysis (FEA) services in product design and engineering offer a comprehensive computational approach to simulate and analyze the behavior of products or components under various conditions. Using advanced mathematical methods, we break down complex structures into finite elements, allowing us to predict responses to forces, thermal conditions, and other environmental factors. Our FEA services include stress analysis to identify potential stress concentration and failure points, strain analysis for understanding material deformation, thermal analysis to simulate temperature effects, vibration analysis to assess dynamic responses, and modal analysis to determine natural frequencies and mode shapes.
Additionally, our services involve optimization processes, iteratively adjusting design parameters for enhanced performance, strength, weight reduction, and cost efficiency. Leveraging our FEA expertise, clients can gain valuable insights, identify potential issues, and optimize designs before physical prototypes are created, ensuring the final product meets desired performance criteria.
OPTICS SIMULATION
Our optics simulation services for product development encompass advanced computer-aided tools to model and analyze optical systems within products. Through comprehensive simulations, we address key aspects such as ray tracing for predicting light paths, lens design optimization, illumination analysis for uniform lighting, optical coating analysis, and the assessment of performance metrics like resolution and contrast. We specialize in the simulation of complex optical systems, ensuring the interaction of multiple components meets desired specifications. Leveraging our optics simulation expertise, we provide a service that enables designers and engineers to refine designs, predict optical component performance, and optimize overall product functionality before physical prototypes are developed. This simulation-driven approach contributes to cost-effective development, faster cycles, and enhanced product performance across various industries.
PRODUCT LIFE CYCLE ANALYSIS
Our product life distribution simulation services employ statistical techniques to model and analyze product/system lifespans. We predict failure probabilities at various time points using reliability analysis, proactively address failure modes through FMEA, model failure characteristics with Weibull analysis, and perform scenario analysis with Monte Carlo simulation. Our expertise includes sensitivity analysis to identify key reliability influencers. Clients can use our insights for informed decisions on design enhancements, maintenance schedules, and warranty policies, ensuring products meet reliability standards throughout their lifecycle.
FURNACE SINTERING SIMULATION
Our furnace sintering simulation services for metal binder jet printing offer a comprehensive computational analysis of the sintering process. Through simulations, we model sintering kinetics, predict densification, analyze thermal profiles, simulate microstructure evolution, and assess stress and deformation.
This service empowers manufacturers to optimize sintering parameters, refine the overall printing process, and anticipate the properties of the final sintered metal parts. Leveraging our furnace sintering simulation expertise ensures improved dimensional accuracy, enhanced mechanical properties, and minimized defects in metal binder jet printing for various industrial applications.