Why Surface Damage Often Starts in the Slicer In metal additive manufacturing, one of the most underestimated risks begins long before the first layer is printed, it starts in the slicer. When critical surfaces are positioned too close to support... Dec 11, 2025
Why Overhangs Can Ruin Your Build Before It Even Starts In metal 3D printing, part orientation is not just a setup detail, it’s a critical factor that can make or break your build. One of the most overlooked risks? Unsupported overhangs. These features, es... Dec 2, 2025
Use Tapered Walls to Improve Powder Removal Depowdering is a critical post-processing step in metal additive manufacturing, especially for parts with internal cavities. However, trapped powder in vertical walls or blind holes can complicate the... Nov 19, 2025
Why Flat Bases Matter in Metal 3D Printing A solid, flat base is one of the simplest yet most impactful design decisions you can make when preparing a part for metal 3D printing. This seemingly small adjustment can drastically improve print su... Nov 5, 2025
Keep Wall Thickness Consistent: Avoiding Stress Concentration Structural integrity in load-bearing parts is heavily influenced by wall thickness uniformity. Inconsistent wall thickness in critical zones can cause stress concentrations, which in turn lead to crac... Oct 24, 2025
Don’t Trap Powder: The Importance of Escape Holes In metal additive manufacturing, enclosed cavities can pose a significant challenge if not carefully designed. One of the most overlooked but critical aspects is powder removal. When cavities are clos... Oct 23, 2025
Design for the Build Chamber: Why Size Matters More Than You Think? One of the most overlooked mistakes in metal 3D printing doesn’t happen during the print, it happens long before, during design. Engineers often push creative boundaries without fully considering one ... Oct 22, 2025